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I'm still building a drone for the DARPA Lift Challenge

Hoarder Sam · 34:20 · 2 days ago

The objective is to construct a heavy-lift drone for the DARPA Lift Challenge, which requires a vehicle weighing 55 lbs to carry a 110-lb payload for 5 miles. The final design utilizes a hybrid system, combining a combustion engine for primary thrust with electric motors for flight stabilization.

  • Frame reinforcement — Replaced modular aluminum extrusion with a custom CNC-machined frame to increase structural rigidity .
  • Control strategy — Abandoned passive air-deflecting vanes for electric motors on booms to manage pitch and roll, enabling the use of traditional flight stabilization algorithms .
  • Torque management — Installed a separate tail motor to counteract the rotational force of the gas engine, as suitable gearboxes for this scale do not exist .
  • System integration — Connected the 190cc two-stroke engine to a custom relay circuit, allowing for remote starting and ignition cut-off .
  • Verification tests — Completed an engine break-in procedure and confirmed the anti-torque system generates approximately 7 lbs of force during ground runs .
  • Design forecast — Suggests that a standard quadcopter configuration utilizing advanced, short-cycle-life batteries will likely outperform combustion-based designs in the competition .

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